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Location
Survey No. 61 1st Cross, Nadakerapp Industrial Estate Yashawanthpur Hogli, Peenya, Bangalore - 560091 (India) Mountain View, CA 94041USA
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09448076388
+1 987 654 3210
Email
support@industrium.com
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Continuous Shear

When it comes to bending TMT bars, speed alone isn’t enough; you need accuracy, consistency, and a machine tough enough to keep going day after day. That’s exactly what K.N. Engineering Works delivers with the Automatic TMT Bending Machine.

Built for real construction site conditions, this bending machine takes the strain out of shaping TMT rebars, whether you’re working with 6mm rods or heavy 32mm bars. It’s compact enough to move around the site, yet strong enough to power through high-volume bending work without breaking a sweat.

Why Choose a Continuous Shear from K.N. Engineering Works?

Our Continuous Shears are engineered for performance, durability, and long service life.

Wide Bar Size Capability
  • Suitable for cutting 8mm to 16mm TMT bars.
  • A single Continuous Shear is sufficient for ingot rolling mills, making it cost-effective
High Accuracy with Minimal Loss
  • While the first cut may not be entirely precise, all subsequent cuts achieve exceptional accuracy.
  • The negligible loss from the initial cut is fully compensated by the precision of the following cuts.
Lower Power Consumption
  • Powered with only 50 KW motor power as against 90 with 130 or 175 KW motor power that is normally stipulated for Start-Stop Flying Shears.
  • This translates to huge energy savings and operational costs.
Robust and Reliable Build
  • Vertically split casing absorbs separating forces during the millisecond cutting process, protecting bolts and profiles.
  • The blade holder is fitted with double cone torque couplings to safeguard against accidental overloads.
  • Flywheels reduce motor power requirements by using inertia to handle cyclic cutting loads.
Advanced Gear & Mechanism Design
  • Gears are case carburised, hardened and ground to ensure minimal backlash.
  • Built-in shifter moves bars into the blade path with precision
  • Servo motors allow smooth shifting of the rolling line.
  • Pneumatic shifter mechanism at the shear exit for seamless bar handling.
Safety and Maintenance Friendly
  • The main shear body is fully enclosed with protective covers, ensuring the safety of both operators and equipment.

Why K.N. Engineering Works?

With over two decades of expertise and ISO 9001:2015 certification, we are one of India’s leading manufacturers of rolling mill equipment.

Our Continuous Shear machines are trusted for their:

  • Precision Engineering & Robust Build
  • Customisation to Match Your Mill’s Specific Requirements
  • Energy-Efficient & Cost-Effective Performance
  • Global Support Network across India, Bangladesh, Nepal, The Middle East & Africa

Our manufacturing hubs in Faridabad (Haryana) and Bangalore (Karnataka) are equipped with the latest technology, ensuring the highest quality standards in every machine we deliver.

Switch to K.N. Engineering for Your Rolling Mill Today

Our Continuous Shear machines are the perfect upgrade for rolling mills seeking higher efficiency, reduced downtime, and lower energy costs. Get in touch with the experts at K.N. Engineering Works to discuss how our shears can be tailored to your plant.

Contact us today and let’s take your production line to the next level.

FAQs

WHAT IS A CROP & COBBLE SHEAR IN A ROLLING MILL?

Continuous Shear is a special machine, used to cut the TMT bar in high-speed rolling mills to a certain length without cutting the TMT bar. Unlike flying shears operating on the start-stop system, Continuous Shear works in harmony with the rolling process, ensuring smooth and uninterrupted flow. This makes them efficient, especially in a demanding environment.

K.N. Engineering Works, we continuously design shears that combine accuracy, durability and cost-efficiency, helping maintain consistency to steel plants and significantly reducing downtime.

The biggest difference lies in efficiency. Traditional flying sheets require a start-stop mechanism, which causes downtime and more. On the other hand, Continuous Shears cut while the line moves, reducing production breaks and improving output.

90-175 kW also requires very low motor power – 50 kW than traditional shears, which protects huge operational costs. Over time, this creates Continuous Shear for rolling mills in search of long-term influence and maintenance headaches.

Our Continuous Shears are made with characteristics that make a real difference in rolling mill operations. They easily handle the size of the bar from 8 mm to 16 mm, the first cut after another. With strong cover, advanced gear, torque coupling and flywheel-powered efficiency, they are designed to face demanding conditions.

Add to that PLC-based precision, Sarvo motors and pneumatic shifters, and you get a machine that is accurate, energy-skilled and safe.

Simply put, our shears are engineers for continuous performance and long service life.

Continuous Shear is designed for skills from the ground. Unlike the start-stop shears demanding high motor power, our machines run smoothly with 50 kW motor power. Flywheels absorb cutting load using stored energy, further reduce stress on the motor. This not only cuts the electricity bill, but also reduces overall wear and tears, which means low repair and replacement. For rolling mills, the result is long-term cost savings, stable operations and low downtime-makes the production more profitable.

When you choose us, you are not just buying a machine – you are investing in expertise and reliability. Two decades of experience and ISO 9001: With 2015 certification, we distribute devices that are reliable and locally supported globally. Our Continuous Shear is adapted to match the specific requirements of your mill, strictly tested for performance, and is designed to last.

In addition, manufacturing hubs in Faridabad and Bangalore, and with customers worldwide, Bangladesh, Nepal, the Middle East and Africa, we are always within easy access to support your operation.

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