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Twin Channel Rolling Mill

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If you’re scouting for a Twin Channel Rolling Mill solution with unmatched craftsmanship and rigid reliability, you’ve landed in the right place. At K.N. Engineering Works, our Twin Channel Machines are built, tested, and trusted. Here’s everything you need to know about why we are the go-to choice for modern rolling mill operations.

What is the Twin Channel Machine?

Installed beside the cooling bed’s entry points, the Twin Channel machine gets rebars from the dividing shears and channels these securely into the cooling zone. It comprises two carefully timed, hydraulically controlled flaps that open only when a full bar has entered. The bar is then dropped neatly into the rake-style cooling bed, riding along fixed and moving rakes to the mill run-out table.

This mechanism ensures production keeps flowing smoothly and effortlessly, safely even at high finishing speeds up to 21 m/s, producing up to 20MT/ hr of rebards without compromising on alignment or product integrity.

Why K.N. Engineering Work Stands Out from the Rest?

Across dozens of successful projects commissioning rolling mills in India and abroad, K.N. Engineering Works is a trusted name known for delivering reliable engineering solutions. And, our Twin Channels units are no less than an exception.

We emphasise the following:

  • Dynamic & Stable Bar Guidance: Through Closed-Channel Construction
  • Hydraulic & Camshaft-controlled Operation: For Precise Opening/ Closing
  • Water-Cooling Systems: Prevents Red, Hot Bars from Warping Mid-Process
  • Safety-First Designs: To Keep Heat & Debris Contained, Protecting both Staff & Equipment

Our Twin Channel Rolling Mill are engineered for both performance and peace of mind.

Features

Benefits

Water-cooled C-type Channel System

Prevents Bar Warping, Ensures Consistency

Hydraulic & Camshaft Actuation

Smooth Opening/ Closing Cycles at Pace with Rolling Operations

Closed-Channel Safety Mechanism

Shield Operators & Machinery from Falling Bars/ Heat Exposures

Integration with Pinch Roll Systems

Compatible with Braking Pinch Roll Setups for Added Process Control

Why You’ve Landed on the Right Page

If your project aims to reduce bar warping, increase throughput, and maintain precise cooling and bar alignment, you’ve come to the right place.

  • Our machines have been installed in numerous TMT and bar mill plants, both in India and internationally.
  • Our track record includes turnkey supply of twin-channel mechanisms, cooling beds, mill stands and related auxiliaries.
  • Every unit built is a result of stringent quality checks, modern design philosophy and decades of industry experience.

Services That Make Collaboration Effortless

  • On-site evaluation & layout design: We provide detailed foundation drawings and process layouts
  • Installation and commissioning support: Our engineers assist with setup and trial runs
  • After-sales care & training: We offer technical assistance and operator training for a smooth transition
  • Custom design flexibility: All machines are custom-built in line with your plant’s layout, speed and capacity needs

Ready to Take the Next Step?

With K.N. Engineering Works, you get more than just a machine. You get tailored engineering backed by over twenty years of international experience, ISO 9001:2015 certification, and world-class support from two major facilities in Faridabad and Bangalore.

Explore our portfolio. Share your project details. Let us design a Twin Channel Rolling Mill system that elevates your productivity, ensures safety, and delivers genuine peace of mind.

Contact us today, and let’s build something that keeps your mill running stronger.

FAQs

A Twin Channel Rolling Mill is installed at the entry of the cooling bed to guide the rolls by splitting the sheets into the cooling zone. It uses hydraulically controlled flaps that are opened only when the bar is fully inside, ensuring safe, accurate and easy transfer.

This prevents misalignments, reduces the bar warping, and allows continuous production at a high speed up to 21 m/s, while maintaining the integrity of the product and the safety of the operator.

The Twin Channel Rolling Mill ensures safe management of hot rolls at high speeds while maintaining configuration and quality. It reduces the twelve Ping ring by efficient water-cooling, protects workers with a closed-channel design, and continues to increase the product without interruption.

Easily channelling the bar on a cooling bed, it eliminates the risks of damage, downtime or safety risks – creating a system for modern TMT and bar rolling mills aiming for efficiency and reliability.

Our Twin Channel Rolling Mill have water-cooled C-type channels, hydraulic and camshaft-controlled operations and closed channel safety methods. They unite with braking pinch rolls, providing the added process control.

Strong design ensures durability, while our safety-first construction shields operators and machinery from falling bars and heat. Each unit examines strict quality and is custom-built to match plant motion, layout and production requirements, giving you both reliable and efficient systems.

Yes, each rolling mill is unique, so our two channels are designed to fit your special layout, motion and ability requirements. If you need integration with pinch roll systems, special cooling setups or customised activation mechanisms, we create each unit in accordance with the needs of your plants. 

Our team offers detailed layout drawings, installation guidance and commissioning support to ensure easy installation and maximum performance.

We go beyond the supply of the machine. Our team provides evaluation, foundation blueprints and process layout planning on the spot. During installation, engineers help set up and conduct trial runs to ensure that everything works as expected. After commissioning, we provide training, technical support and maintenance services. If necessary, we also provide upgrades or changes to existing systems. Support from this end ensures that your Twin Channel Rolling Mill will deliver long-term productivity, safety and cost efficiency.

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